I own two Pan Handle Rusty Route cabooses and one is in far better shape than the other. I'm starting with the most distressed and in need of repair, number 648. Built from a Silver Streak kit with full interior and lighting, the car is a fine example of what could be done by a skilled modeler in the 1960s to create a car with detail and charm. Sadly it has seen better days, but happily the repairs needed are straightforward.
While I'd like to light this car again in order to showcase the interior work, that's not a project I want to tackle at the moment. My goal for now is to rebuild the car to running condition, mechanically sound first, address a "weighty" issue, and get it back on the rails behind #225 within the next month. I'll leave the roof removable for now in order to add lights eventually.
The chief mechanical defect is a frozen coupler. I had originally planned to replace it with a nearly identical one from my parts bin but decided I had nothing to lose by trying to unstick this one. So, I thwacked the knuckle ever so gently with a tiny hammer and it moved. A few more taps and I could move it, stiffly, with my thumb. I applied graphite with a mechanical pencil followed by a drop of alcohol to draw the lubricant into the joint. That did the trick. After scrubbing away the remaining corrosion and working the knuckle a bit more, the coupler is now functioning and ready to be reinstalled on the body.
Next I turned my attention to the supplemental weights John had added into the body. I'm guessing the car didn't track well or perhaps didn't make reliable contact with the rails to keep the light from flickering. Either way, he felt a bit more weight was necessary, as these lumps of lead appear to be later additions to what was a neatly laid out interior arrangement. I decided I could keep those weights in the car by modifying the details in such a way as to hide the weight in plain sight.
I began by milling out the cabinets under the cupola seats to accept the two largest weights. I used a small Forstner type bit and a straight cutting bit in my Dremel tool to remove the material. Next I cut the remaining weights into smaller bits that would replace parts of the seat and table bases, taking care to keep the weight balanced on each side of the car, as best I could. Finally I resorted to slipping one chunk of weight between the underbody tool box and center sill. Once painted this will be invisible from a normal viewing angle.
This is a good stopping place for this post so I'll continue the caboose repair report in the next. Thanks for reading!



